The Piping Systems & Pipeline Code establishes rules of the design, inspection, maintenance and repair of piping systems and pipelines throughout the world. The objective of the rules is to provide a margin for deterioration in service. This course will center on the on the practical aspects of piping and pipeline design, integrity, maintenance and repair.

1. The Participant will gain an in-depth knowledge of pipe and fitting material specifications, manufacturing, fabrication process and their influence on mechanical properties of strength and toughness, to help in material selection and failure analysis
2. The participant will understand the technical background to the design formulas, and their application to the design of piping systems and pipelines. The course addresses rules of good practice in layout of piping systems for reliable operation
3. The participant will gain a practical understanding of piping and pipeline mode of failure, corrosion mechanisms, how to recognize them, classify them and resolve them
4. The participant will learn risk assessment for piping & pipeline i.e. probability of failure and their consequences if failures occur
5. The participant will be introduced to the latest techniques and research in piping and pipeline integrity to analyze a degraded condition due to either corrosion or mechanical damage.

1. Introduction
   • History of Pipeline Technology
   • ASME Codes and Standards
   • API Standards
   • NACA, MSS-SP, PFI Standards
   • Fundamentals of Maintenance and Integrity
2. Materials Selection
   • API 5L and ASTM Specifications
   • Practical Aspects of Metallurgical Properties
   • Chemistry and Material Test Reports
   • Linepipe manufacturing
   • Fabrication and Fittings specification
   • Mechanical Properties: Strength and Toughness
   • Material selection technique
3. Welding
   • Overview of Pipe and Pipeline Welding Practice
   • API 1104 and ASME IX Requirement
   • Welding In-service: Challenge and Solutions
4. Strength Integrity for Sustained Loads
   • Operating and Design Pressure
   • How to Establish the System Design Pressure
   • Introduction to Pressure Relief Valves
   • Pipe and Pipeline Sizing Formula with Applications
   • Rules of Good Practice in layout
   • Pump and Compressor Piping
   • How to Support a piping System
   • Review of Support Types and their Application
   • Lesson learned from Poor Support Practices
   • Temperature Effects
   • Flexibility Layout Analysis
   • Temperature Transients and Fatigue Damage
   • Vibration In Service
   • Mechanical and Hydraulic Induced Vibration in Piping
   • How to Measure Analyze Resolve Vibration
5. Strength Integrity for Occasional Loads
   • Pressure Transients
   • Recognizing and Solving Liquid Hammer
   • Pump Station Transients
   • Study of Pipeline Failures Due to Transient
   • Two-Phase Liquid -Vapor Transients
   • Two-Phase Liquid-Gas Transients
   • Gas Discharge Transients
   • Buried Pipe
   • Soil Loads
   • Surface Loads
   • Expansion of Buried Pipe
   • Soil settlement
   • n-service Movement of Pipeline
   • Pipeline Failures
   • Study Case Histories
   • Understanding Why Failures Occur and How to Avoid Them
6. Corrosion Assessment and Protection
   • Introduction to Practical Corrosion
   • Classification of Corrosion Mechanisms
   • General Wall Thinning
   • Local Corrosion: Galvanic Effects
   • Crevice Corrosion
   • Pitting Corrosion
   • Environmental Effects
   • Hydrogen and H2S Effects
   • Microbiological Corrosion
   • Corrosion Protection
   • Cathodic Protection Overview
7. Corrosion Assessment and Protection
   • Introduction to Practical Corrosion
   • Classification of Corrosion Mechanisms
   • General Wall Thinning
   • Local Corrosion: Galvanic Effects
   • Crevice Corrosion
   • Pitting Corrosion
   • Environmental Effects
   • Hydrogen and H2S Effects
   • Microbiological Corrosion
   • Corrosion Protection
   • Cathodic Protection
8. Risk Assessment Overview
   • Introduction to risk assessment
   • Risk Criteria
   • Probability of failure
   • Third party damage
   • Corrosion aspects
   • Design aspects
   • Incorrect operation
   • Consequence of failure
   • Product hazard
   • Spill assessment
   • Dispersion calculation
   • Receptors
   • Risk Representation
9. Maintenance & repair
   • Flange and Mechanical Joints
   • Overview of Different Types of Flanges and Application
   • Causes of Flange Leaks and How to Resolve
   • Case Study of Flange Failure
   • Assembly of Flange Joints and Leak Tightness
   • Pressure and Leak Testing
   • The Difference Between Leak Testing and Pressure Testing
   • Review of Difference Testing Techniques
   • The Purpose of Hydro test
   • How to Conduct a Hydro test
   • Pipeline and Piping Systems Testing
   • Pneumatic Testing
   • Repair Techniques
   • The New ASME Repir Standards
   • The Fundamentals of Repair package
   • Pipe and Component Replacement
   • Grinding and welding
   • Welded Sleeve: Type A and B

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Plant engineers in mechanical reliability programs, structure engineer, plant inspectors, central engineering staff, and consultants for refining and petrochemicals. Piping & Pipeline Integrity Management System with ASME CODES STANDARDS can also be beneficial for the pulp, paper, fossil fuel utility, and other industries that use and maintain the piping and pipeline integrity system.

*DATES : 7–11 October 2013

* Time : 8.00 am – 4.00 pm

* VENUE : PULLMAN-HOTEL, Grogol- JAKARTA

* Jl. Let. Jend. S. Parman Kav. 28

* Jakarta 11470 – Indonesia

* Tel: +62 (21) 29 20 00 88 – Fax: +62 (21) 29 20 00 99

* Email: info@pullmanjakartacentralpark.com, h7536@accor.com

* Website : http://www.pullmanjakartacentralpark.com

Handal Consulting, Training & Services

* Address : Jl. Danau Semayang Blok BIII No. 104,Pejompongan,

* Jakarta 10210

* Website : http://www.handaltraining.com

* Phone : 021 – 5708775

* Fax  : 021 – 5702113

* 24 hours Info : 021-70897550

* SMS: 081511831936

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Course Fee: Rp. 8.500.000,- / delegate including: training modules, merchandise, seminar kit, training certificate, 2 x

coffee break & lunch and excluding accommodation & tax

The Instructors for this short course will be given by expert in certain field that is:

Profesional experience: Prof. Dr. Ir. IGN Wiratmaja Puja earned his Bachelor degree from Institut Teknologi Bandung; Master & Doctor of Philosopy in Engineering Mechanics, University of Kentucky, USA.  He was also did his Post Doctoral in Tokyo Institute of Technology, Japan, and the University of Sidney, Australia.  More than 20 years in mechanical engineering especially in failure and stress analysis, mining machinery and design as well as mechanical drawing and he has been a consulting engineering expert in machinery, pipeline,  Risk Based Inspection, Pipeline Risk Assessment, piping and equipment maintenance such as; PT. Tambang Batubara Tanjung Enim, KONDUR Petroleum and PT. Kereta Api Indonesia, Conoco Phillips, CNOOC, BP-Indonesia, etc. He also has served as an in-company training instructor for several major oil and gas companies such as;PT. Badak LNG, PT. Freeport Indonesia, VICO and PT. Timah Tbk, Handal Consulting & Training, PERTAMINA PLC. Prof. Dr. Ir. IGN Wiratmaja Puja has authored numerous publications and Presentations related to mechanical engineering and mining machinery.