INTRODUCTION

Within industry, piping is a system of pipes used to convey fluids (liquids and gases) from one location to another. The engineering discipline of piping design studies the efficient transport of fluid.

Industrial process piping (and accompanying in-line components) can be manufactured from wood, glass, steel, aluminum, plastic, copper, and concrete. The in-line components, known as fittings, valves, and other devices, typically sense and control the pressure, flow rate and temperature of the transmitted fluid, and usually are included in the field of piping design. Piping systems are documented in Piping and Instrumentation Diagrams (PID). If necessary, pipes can be cleaned by the tube cleaning process.

Plumbing is a piping system that most people are familiar with, as it constitutes the form of fluid transportation that is used to provide potable water and fuels to their homes and business. Plumbing pipes also remove waste in the form of sewage, and allow venting of sewage gases to the atmosphere. Fire sprinkler systems also use piping, and may transport potable or nonpotable water, or other fire-suppression fluids.

Piping also has many other industrial applications, which are crucial for moving raw and semi-processed fluids for refining into more useful products. Some of the more exotic materials of construction are titanium, chrome-moly and various other steel alloys.

COURSE CONTENTS

• Introduction
  Purpose .
  Applicability
  References
  Distribution
  Scope
  Metrics
  Brand Names
  Accompanying Guidance
  Specification
  Manual Organization
• Design Strategy
  Design Analyses
  Specifications
  Drawings
  Basis of Design
  Loading Conditions
  Piping Layout
• General Piping Design
  Materials of Construction
  Design Pressure
  Sizing
  Stress Analysis
  Flange, Gaskets and Bolting
  Materials
  Pipe Identification
  Piping Supports
  Testing and Flushing
• Metallic Piping Systems
  General
  Corrosion
  Design Pressure
  Piping Supports for Metallic
  Piping Systems
  Joining
  Thermal Expansion
  Ductile Iron
  Carbon Steel
  Nickel and Nickel Alloys
  Aluminum
  Copper
• Plastic Piping Systems
  General
  Polyvinyl Chloride (PVC)
  Polytetrafluoroethylene (PTFE)
  Acrylonitrile-Butadiene-Styrene
  ABS
  Chlorinated Polyvinyl Chloride
  CPVC
  Polyethylene (PE)
  Polypropylene (PP)
  Polyvinylidene Fluoride (PVDF)
• Rubber and Elastomer Piping Systems
  General
  Design Factors
  Sizing
  Piping Support and Burial
  Fluoroelastomer
  Isobutylene Isoprene
  Acrylonitrile Butadiene
  Polychloroprene
  Natural Rubber
• Thermoset Piping Systems
  General
  Reinforced Epoxies
  Reinforced Polyesters
  Reinforced Vinyl Esters
  Reinforced Furans
• Double Containment Piping Systems
  General
  Piping System Sizing
  Double Containment Piping
  System Testing
  Leak Detection Systems
• Lined Piping Systems
  General
  Plastic Lined Piping Systems
  Other Lined Piping Systems
• Valves
  General
  Valve Types
  Valve Sizing and Selection
  Valve Schedule
• Ancillary Equipment
  Flexible Couplings
  Air and Vacuum Relief
  Drains
  Sample Ports
  Pressure Relief Devices
  Backflow Prevention
  Static Mixers
  Expansion Joints
  Piping Insulation
  Heat Tracing
  Corrosion Protection
  Cathodic Protection
  Isolation Joints
  Protective Coatings
• Corrosion Protection
  Corrosion Protection
  Cathodic Protection
  Isolation Joints
  Protective Coatings

LEARNING OUTCOMES / OBJECTIVES

At the end of the program, participants will be able to: Develop a working knowledge of piping systems ; Differentiate between the different classes of piping; Understand better the design, construction, operations and maintenance requirements of piping systems; Implement strategies and methodologies to create an effective piping maintenance program; Enhance their knowledge and skills to identify and address piping operational problems at all levels; Implement mechanisms to measure piping performance at all levels; Analyse and understand the impact of piping knowledge on the maintenance strategy; Develop and implement an effective piping maintenance budget; Use life cycle costing techniques to deliver best practice piping maintenance; Implement maintenance plans that are cost effective and aligned to the organisations strategic goals; Improve performance by developing detailed specifications with service partners; Establish an effective maintenance team.

WHO SHOULD ATTEND

Facilities engineers, maintenance engineers, design engineers, production and manufacturing engineers, architects, property and asset managers, technicians and any one involved in piping systems and would like to widen their knowledge.

DATES & VENUE

• DATES : 15–19 October 2012
• TIME : 8.00 am – 4.00 pm
• · VENUE : MELIA PUROSANI-YOGYAKARTA
• Jl. Suryotomo no 31, 55122, Java INDONESIA

Course Fee: Rp. 8.000.000,- / delegate including: training modules, merchandise, seminar kit, training certificate, 2 x
coffee break & lunch and excluding accommodation & tax

The Instructors for this short course will be given by expert in certain field that is:

* Prof. Dr. Ir. IGN WIRATMAJA & Team

Profesional experience: Prof. Dr. Ir. IGN Wiratmaja Puja earned his Bachelor degree from Institut Teknologi Bandung; Master & Doctor of Philosopy in Engineering Mechanics, University of Kentucky, USA.  He was also did his Post Doctoral in Tokyo Institute of Technology, Japan, and the University of Sidney, Australia.  More than 20 years in mechanical engineering especially in failure and stress analysis, mining machinery and design as well as mechanical drawing and he has been a consulting engineering expert in machinery, pipeline,  Risk Based Inspection, Pipeline Risk Assessment, piping and equipment maintenance such as; PT. Tambang Batubara Tanjung Enim, KONDUR Petroleum and PT. Kereta Api Indonesia, Conoco Phillips, CNOOC, BP-Indonesia, etc. He also has served as an in-company training instructor for several major oil and gas companies such as;PT. Badak LNG, PT. Freeport Indonesia, VICO and PT. Timah Tbk, Handal Consulting & Training, PERTAMINA PLC. Prof. Dr. Ir. IGN Wiratmaja Puja has authored numerous publications and Presentations related to mechanical engineering and mining machinery.

Piping Layout